產(chǎn)品詳情
使用前請認(rèn)真閱讀本說明書Please read this manual carefully before you use the machine.從主機(jī)拉出來的線經(jīng)過排線器頂部的導(dǎo)線輪(筒)纏繞在收線盤上,光桿的動力好由收線軸傳給,其速比可根據(jù)用戶需求自行配比,一般應(yīng)在1:1~1:5范圍內(nèi)。光桿排線器的動力也可單獨(dú)設(shè)計,特殊情況下,也可使排線器帶動收線盤運(yùn)動,從主機(jī)放出的線不動。排線器帶動線纜行走到收線盤邊緣時,換向臂上碰輪即碰到定位塊實(shí)現(xiàn)瞬間換向,時間不超過一秒。適用于1200轉(zhuǎn)/分高速工作,滿足于往復(fù)運(yùn)動極為頻繁的場合。The wire drawn from the main frame is wound up onto the take-up reel through the wire guide pulley/pipe over the Traversing Drive. It’s recommended the plain shaft be powered by the shaft of the take-up reel, and the speed ratio can be set according to customer’s requirement, typically in the range of 1:1~1:5. The dynamic force of the plain shaft Traversing Drive can be designed independently. In a special case, the take-up reel can be powered by the Traversing Drives while the wire released by the main frame is immobile.When the Traversing Drive guides wire/cable onto the edge of take-up reel, the trigger roller of the reversal arm snap the end stop, by which the instantaneously reversal is realized, in 1 second or less.Applicable to the high speed condition of 1200 rpm and where the reciprocating movement occurs frequently.排線器應(yīng)用示意圖Application Diagram of the Traversing DriveGP15~60型排線器安裝調(diào)試Installation and Adjustment of Traversing Drives GP15~60光桿轉(zhuǎn)向Direction of Shaft Rotation光桿一定要旋轉(zhuǎn)串入機(jī)箱,防止與機(jī)箱兩端防塵板發(fā)生碰撞。光桿表面硬度HRC50-62,光潔度0.8、直徑偏差±0.02mm,其長度好控制在其直徑的20~30倍以內(nèi)。GP15-40型,面對刻度板A光桿B向下轉(zhuǎn)為工作轉(zhuǎn)向(逆時針),這時換向臂上碰輪C裝在刻度板A這邊(參照圖1),GP50型以上面對刻度板A光桿B向上轉(zhuǎn)為工作轉(zhuǎn)向(順時針),這時,換向臂上碰輪C裝在刻度板另一邊(參照圖2)。如收線軸傳給光桿的轉(zhuǎn)向與上述相反,可將換向臂或光桿做180°調(diào)整即可,否則不能換向,也就是說收線軸傳給光桿的方向正反均可,但須注意調(diào)整換向臂或光桿的安裝方向。The shaft must be, in series, put through the deadeyes of several bearings inside the drive housing, taking care to prevent the shaft from colliding against the dustproof shields at both ends of the housing. Shaft surface hardness: HRC50-62; surface finish: 0.8; diameter deviation:±0.02mm; and the length of shaft shall be controlled in the range of 20-30 times of the shaft diameter.As for GP15-40, when you face the Scale Dial (A), the downward turning of Shaft (B) is defined as the working rotation direction (anticlockwise), and the Trigger Roller (C) on the reversal arm is mounted at the end near the Scale Dial (A), see Photo 1. as for GP50 or plus, when you face the Scale dial (A), the upward turning of the Shaft (B) is defined as the working rotation direction (clockwise), and the reversal arm trigger roller (C) is mounted at the end away from the scale dial, see Photo 2. If the rotation direction of the shaft transmitted from the take-up reel shaft is opposite to that of abovementioned, just adjust the reversal arm or the plain shaft for 180 degrees, otherwise the reversal could not be effected. In other word, the Shaft direction transmitted by the take-up reel shaft can be either positive or negative, but care must be taken to adjust the mounting direction of the reversal arm or the plain Shaft.無級調(diào)速Stepless Adjustment of Speed只要將調(diào)速手柄A在刻度板B上0-10范圍內(nèi)拔動,即可實(shí)現(xiàn)從靜止、微動到大節(jié)距行走的無級調(diào)速,調(diào)整節(jié)距大小請參照數(shù)據(jù)表格。 Just a push to Speed Adjustment Handle (A) within the scope of 1-10 on the Scale Dial (B), will realize the stepless adjustment from standstill, slow motion to the travel of maximum pitch. For pitch adjustment, please refer to the Data Table.釋放機(jī)構(gòu)Release Mechanism只需將釋放手柄A旋轉(zhuǎn)90。,也就是由I位推到O位,即可卸去排線器推力,可手至排線器于工作區(qū)間任意位置。釋放手柄O位為釋放狀態(tài),I位為工作狀態(tài)。 Jus a turning of the Release Lever (A) for 90 degrees, i.e. from b I to b O, will remove the thrust force of the Traversing Drive and then the Traversing Drive can be pushed by hand freely within the working interval. The release lever at b O means in the release condition, and at b I means in the working condition.排線器常見故障及排除方法Common Problems and Troubleshooting of the Traversing Drive推力小Insufficient Thrust可將排線器下部兩端兩個調(diào)壓螺蓋A或頂部中間調(diào)壓螺蓋B按順時針方向向內(nèi)微調(diào)直至產(chǎn)生所需推力即可。 Clockwise and slightly adjust two Pressure-Adjusting Blind Nuts (A) on the bottom of the Traversing Drive or the Pressure-Adjusting Blind Nut (B) in the center of the top of the Traversing Drive, in clockwise way, until the required thrust force is achieved.不換向Reversal Failed不換向或換向過慢,可檢查換向臂C與其它機(jī)件之間有無卡死阻礙現(xiàn)象,如有可進(jìn)行人工校正,彈力不足可更換彈簧,并在機(jī)件上有相對運(yùn)動的地方涂油,保持良好潤滑,減小磨損。If the reversal is too slow or not available, check the Reversal Arm (C) and other parts for swiveling blockage, which must be manually corrected. In case of insufficient resilience, change the spring and apply the grease at the b of parts where there is relative motion so as to keep good lubrication condition and reduce the friction.排線不均勻Uneven Traversing來回行走速度不均,可松開刻度板上兩個固定螺絲A、B,或左或右微動刻度板,使之來回行走均勻。測量方法可用卡尺、鉛筆在光桿上劃螺旋線簡易測量(僅適用于鐵殼噴漆型排線器,參照圖1)。 In case of any asymmetry of the reciprocating travel speed, you can correct it by loosing two check screws (A and B) on both sides of the scale dial, and then slightly move the scale dial left or right. The measurements can be simply made by drawing and measuring the helical line with calipers and a pencil (only applicable for the Traversing Drive of spray-painted iron housing, see Photo 1).GPLX15-30型排線器排線不均勻,可松開排線器上頂絲D,向左或向右微動調(diào)整(參照圖2)偏心調(diào)套E,可以多試幾次,達(dá)到滿意效果時,擰緊頂絲D即可。If the Traversing Drives of Models GPLX15-30 don’t travel symmetrically, you can loose the head screw (D) on the Traversing Drive, and adjust eccentric sleeve slightly by left or right turning (see Photo 2). You can try several times until the satisfying result is reached, and then tighten the top screw (D) again.排線器總成軌道與軸承間隙調(diào)整:Adjustment of the Clearance Between the Rail and the Bearing of the Traversing Drive Assembly:當(dāng)軸承A在軌道B上運(yùn)行間隙過大或過緊時,可松開螺栓D,旋轉(zhuǎn)六方偏心柱C以達(dá)到合適的運(yùn)行間隙。 Loosen the Bolt (D) and turn the Hexagonal Eccentric Post (C) to make an adequate running bance, if the Bearing (A) runs on the Rail (B) with too tight or loose bance.注意:Note:因產(chǎn)品質(zhì)量的不斷提高,設(shè)計的不斷完善,本產(chǎn)品數(shù)據(jù)如有與樣本不符之處,請以所購產(chǎn)品為準(zhǔn),數(shù)據(jù)變動之后,恕不另行通知。如有技術(shù)數(shù)據(jù)需要確認(rèn),可以與技術(shù)室或供應(yīng)處聯(lián)系:This company reserves its right to continually improve quality and perfect the design. If there’s any discrepancy between data of the product and the data of the sample, the data of products as are purchased shall prevail. The data in this Manual are subject to change without notice. For confirmation of the technological data, please contact the Technical Office or Supply Division.供應(yīng)處電話:0357-4184012Supply Division技術(shù)室電話:0357-4184031Technical OfficeGP15~60型排線器總成名稱及裝配數(shù)據(jù)表Names and Specifications of the GP15-60 Traversed Drive Assemblies強(qiáng)力GP15型光桿排線器強(qiáng)力GP20型光桿排線器強(qiáng)力GP30型光桿排線器強(qiáng)力GP40型光桿排線器強(qiáng)力GP50型光桿排線器強(qiáng)力GP60型光桿排線器可以根據(jù)客戶要求定做光桿排線器
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